Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
1210100000

1210100000

Weidmuller

CONN BASE BOTTOM ENTRY SZ6

15795

1654090000

1654090000

Weidmuller

CONN HOOD SIDE ENTRY SZ4 PG21

2835

1662390000

1662390000

Weidmuller

CONN HOOD SIDE ENTRY SZ8 PG21

29

1082800000

1082800000

Weidmuller

CONN HOOD SIDE ENTRY SZ6 M32

75

1082440000

1082440000

Weidmuller

CONN HOOD TOP ENTRY SZ3 M32

0

1901490000

1901490000

Weidmuller

CONN BASE SIDE ENTRY SZ4 M20

0

1809620000

1809620000

Weidmuller

CONN HOOD SIDE ENTRY SZ6 M40

0

1655680000

1655680000

Weidmuller

CONN BASE SIDE ENTRY SZ4 PG16

13

1082710000

1082710000

Weidmuller

CONN HOOD TOP ENTRY SZ6 M32

0

1082960000

1082960000

Weidmuller

CONN HOOD TOP TRIPLE SZ8 M25

0

1788540000

1788540000

Weidmuller

CONN HOOD CPLNG BOTTOM SZ1 M20

12099

1788230000

1788230000

Weidmuller

CONN HOOD TOP ENTRY SZ6 M25

1586

1664730000

1664730000

Weidmuller

CONN HOOD SIDE ENTRY SZ5 PG16

0

1788120000

1788120000

Weidmuller

CONN HOOD TOP ENTRY SZ3 M20

2642

1650850000

1650850000

Weidmuller

CONN HOOD SIDE ENTRY SZ12 PG29

231

1788290000

1788290000

Weidmuller

CONN HOOD CPLNG BOTTOM SZ6 M25

239

1657910000

1657910000

Weidmuller

CONN HOOD SIDE ENTRY SZ6 PG29

838

1900170000

1900170000

Weidmuller

CONN BASE SIDE ENTRY SZ6 M25

0

1661520000

1661520000

Weidmuller

CONN BASE SIDE ENTRY SZ8 PG21

6

1788110000

1788110000

Weidmuller

CONN HOOD TOP ENTRY SZ3 M25

20

Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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