Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
1110953-5

1110953-5

TE Connectivity AMP Connectors

HF.13-CH-50QMM-SW19

0

1-1106101-1

1-1106101-1

TE Connectivity AMP Connectors

CONN GUIDE BUSH 16MM LONG

1

T3609160111-000

T3609160111-000

TE Connectivity AMP Connectors

DLX-16-MTS

333

T3609290101-000

T3609290101-000

TE Connectivity AMP Connectors

DLX-29-MS

109

T3609420101-000

T3609420101-000

TE Connectivity AMP Connectors

DLX-42-MS

59

T3609250102-000

T3609250102-000

TE Connectivity AMP Connectors

DLX-25-M

18

T0931000425-000

T0931000425-000

TE Connectivity AMP Connectors

CODING-PIN-M3-LTM

1

T3609200122-000

T3609200122-000

TE Connectivity AMP Connectors

DLX-20-MB

290

T3609400102-000

T3609400102-000

TE Connectivity AMP Connectors

DLX-40-M

44

3-1106204-5

3-1106204-5

TE Connectivity AMP Connectors

HIP/EMV.24/64.SKB

0

1102921-1

1102921-1

TE Connectivity AMP Connectors

CONN CONTACT ALIGNMENT TUBE

0

1-1106102-1

1-1106102-1

TE Connectivity AMP Connectors

CONN GUIDE PIN 25MM LONG

0

T3033323250-000

T3033323250-000

TE Connectivity AMP Connectors

T3033323250-000

72

H3A-KDB

H3A-KDB

TE Connectivity AMP Connectors

CONN H3A COVER W/CORD

28

1245276-2

1245276-2

TE Connectivity AMP Connectors

SIDE CLIP

0

T0931106524-000

T0931106524-000

TE Connectivity AMP Connectors

CODING-PIN-M3-STF

486

T0931106527-000

T0931106527-000

TE Connectivity AMP Connectors

CODING-PIN-M3-LTF

480

2-1106205-7

2-1106205-7

TE Connectivity AMP Connectors

HA.3.SKB

80

2295897-1

2295897-1

TE Connectivity AMP Connectors

FLANGE SEALING

0

T3609400112-000

T3609400112-000

TE Connectivity AMP Connectors

DLX-40-MT

40

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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