Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
19000005095

19000005095

HARTING

CONN HAN CABLE GLAND M32

310

09370165402

09370165402

HARTING

ACCY COVER HAN M SIZE 16B HOODS

1

09000005280

09000005280

HARTING

GROUND TERMINAL SIZE 24 CENTER M

0

09370009944

09370009944

HARTING

HAN M 24 GASKET 5MM NEOPRENE LIG

0

09300325427

09300325427

HARTING

ACCY COVER W/CORD 32B CPLG HOOD

0

09120009957

09120009957

HARTING

CONN RJ45 8P8C PLUG

10

09000005157

09000005157

HARTING

CABLE SEALING THERMOP PG21 18-14

20

19000005092

19000005092

HARTING

CBL CLAMP M25 13-18MM BRASS IP68

138

09300165432

09300165432

HARTING

HAN 16B-AK-LB-DICHTUNG

9

09000005244

09000005244

HARTING

HAN Q 8/0 BGEL (SW)

0

09300105457

09300105457

HARTING

HAN 10B-AK-NIETB.-DICHT. (PG16)

6

09000005021

09000005021

HARTING

ACCES NORMAL SEAL PG 135

270

09300245406

09300245406

HARTING

ACCESSORY COVER HAN 24B EMC

11

09000005099

09000005099

HARTING

ACCES UNI SEAL PINK PG 36 MIN 3

0

09000005361

09000005361

HARTING

GROMMET 13-14MM KDT/Z13 FOR SPLI

0

09000005231

09000005231

HARTING

HAN 32B THERMOPLASTIC LEVER

16

73000005310

73000005310

HARTING

HAN ACC. PG11 - 1/2" NPT ADAPTER

7

09100009909

09100009909

HARTING

1A SEALING PLUGS FOR SINGLE WIRE

100

09300009986

09300009986

HARTING

LOCKING ELEMENT EASY LOCK DOUBLE

20

73000005316

73000005316

HARTING

HAN ACC. PG29 - 1 1/4" NPT ADAPT

5

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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