Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
1656420000

1656420000

Weidmuller

KV 21-M

0

7940000218

7940000218

Weidmuller

PROPORT AC 9PIN FEM DSUB BULK

0

7940000238

7940000238

Weidmuller

PROPORT 2 X RJ45 8POLE BULKHEAD

0

7940000252

7940000252

Weidmuller

PROPORT AC 9POS D SUB

0

0294900000

0294900000

Weidmuller

PLUG BLANKING BRASS PG 13.5

0

7940000255

7940000255

Weidmuller

PROPORT 9 PIN FEM DSUB BULKH

0

7940000234

7940000234

Weidmuller

PROPORT RJ45 AC 8POS

0

7940000236

7940000236

Weidmuller

PROPRT AC RJ45 6POLE BULKH

0

1666350000

1666350000

Weidmuller

CONN D-SUB ADAPER PLATE SIZE 6

0

1666200000

1666200000

Weidmuller

PLATE MTG DSUB SZ3 PLAST 1X15POS

0

1664960000

1664960000

Weidmuller

PLATE COVER SIZE 8 PLASTIC OR

0

7940000251

7940000251

Weidmuller

PROPRT AC 9PIN MALE DSUB BULK

0

7940000243

7940000243

Weidmuller

PROPRT RJ12 6POLE BULKHEAD

0

0294860000

0294860000

Weidmuller

PLUG DOME 11X9MM 22MM DIA PLAST

150

1656430000

1656430000

Weidmuller

KV 29-M

10

1232770000

1232770000

Weidmuller

CONN ENCLOSURES SIZE 8

0

1023890000

1023890000

Weidmuller

CONN HEAT TRACE

0

1220750000

1220750000

Weidmuller

CONN ENCLOSURES SIZE 8

0

1160410000

1160410000

Weidmuller

CONN ENCLOSURE SIZE 8

0

9457300000

9457300000

Weidmuller

CONN COVER PLATE SIZE 1 NATURAL

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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