Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
67603853

67603853

Weidmuller

PROPORT CAT5E/DUPLEX GFI/3AMP/

0

1765590000

1765590000

Weidmuller

CONN MOD COUPLING FRAME SET 3F

0

1765570000

1765570000

Weidmuller

CONN MOD COUPLING FRAME SET 1F

0

1746060000

1746060000

Weidmuller

CONN HD MOD INSERT COUPLNG FRAME

0

1686750000

1686750000

Weidmuller

STOP FOR RAIL MOUNT ADAPT 2PC

0

9910670000

9910670000

Weidmuller

PROPORT AC 9POS D SUB

0

1797500000

1797500000

Weidmuller

HDC RAILMATE HB 6 SET

0

9915430000

9915430000

Weidmuller

PROPORT DSUB 2X9POS

0

1777760000

1777760000

Weidmuller

CONN PLUG BLANK M32 BRASS STD

0

9910560000

9910560000

Weidmuller

PROPORT DSUB AC 9POS

0

1686740000

1686740000

Weidmuller

STOP FOR RAIL MOUNT ADAPT 1PC

0

67603374

67603374

Weidmuller

PROPORT RJ45CAT5, 120 VAC 3ACB

0

910762

910762

Weidmuller

HB.16.COVER

0

997292

997292

Weidmuller

HDC-CXM 4/8 MIX BS

0

0501200000

0501200000

Weidmuller

PLUG BLANKING BRASS PG 36

0

7940000230

7940000230

Weidmuller

PROPRT AC 2X9PIN FEM DSUB BULK

0

1686720000

1686720000

Weidmuller

LATCH UPPER BODY RAIL MNT ADAPT

0

1686670000

1686670000

Weidmuller

BASEPLATE STANDARD FOR ADAPTER

0

1765580000

1765580000

Weidmuller

CONN MOD COUPLING FRAME SET 2F

0

1826760000

1826760000

Weidmuller

CONN BASE HOUSING COVER SIZE 1

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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