| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
Phoenix Contact |
CABLE FEED THROUGH SLEEVES 6MM |
14 |
|
 |
TE Connectivity AMP Connectors |
T1870242101-000 |
39 |
|
 |
HARTING |
HAN ACC. PG29 - 1 1/4" NPT ADAPT |
5 |
|
 |
HARTING |
HAN MODULAR GUIDE PIN |
0 |
|
 |
Woodhead - Molex |
HOOD TOP ENTRY 2P.M20 |
17 |
|
 |
HARTING |
ACCES REDUCER PG 21-135 WITH O |
34 |
|
 |
HARTING |
HAN-ECO 10B HOUSING, COVER, SING |
0 |
|
 |
Phoenix Contact |
REPLACEMENT PLASTIC SINGLE LOCK |
4 |
|
 |
HARTING |
CONN HAN ECO 6B COVER BLACK |
33 |
|
 |
Phoenix Contact |
COVER CAP METAL SIZE M25 |
13 |
|
 |
Tuchel / Amphenol |
COVER FOR HOUSING |
0 |
|
 |
TE Connectivity Aerospace Defense and Marine |
HDC EMC HOOD/HOUSING |
29 |
|
 |
HARTING |
M32 WELLROHRADAPTER HAN EASY HOO |
6 |
|
 |
HARTING |
HAN EASY-LOCK X DOUBLE LEVER (BL |
110 |
|
 |
Phoenix Contact |
SEALING SCREW |
9589 |
|
 |
Woodhead - Molex |
METAL CABLE GLAND PG21 |
38 |
|
 |
HARTING |
ACCES. SPECIAL CABLE CLAMP EMC M |
4 |
|
 |
HARTING |
34 HPR EASYCON SHIELD BRACKET |
0 |
|
 |
Woodhead - Molex |
PLAST.CABLE GLAND WITH NUT END G |
130 |
|
 |
HARTING |
MODULE CLAMP WITH STRAIN RELIEF |
2 |
|
Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.
| Type | Functional Features | Application Examples |
|---|---|---|
| Industrial Circular Connectors | Robust metal/plastic housing, IP65-IP69K protection, threaded coupling | Factory automation equipment, robotics |
| Power Distribution Connectors | High-current capacity (up to 1000A), multi-pole design | Wind turbines, data center UPS systems |
| Railway Connectors | Vibration-resistant, EMI shielding, fire-retardant materials | High-speed trains, subway systems |
| Hydraulic/Pneumatic Connectors | Combined electrical-fluidic interfaces, leak-proof sealing | Mining equipment, construction machinery |
| Accessories | Cable glands, panel mount adapters, contact inserts | Custom system integration |
A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection
| Parameter | Importance |
|---|---|
| Rated Current (16-2000A) | Determines power transmission capacity |
| Dielectric Withstanding Voltage (1000-8000V) | Ensures electrical safety under overvoltage |
| Contact Resistance ( 0.5m ) | Minimizes energy loss and thermal rise |
| Mechanical Durability (5000-20000 mating cycles) | Long-term reliability indicator |
| Operating Temperature (-40 C to +150 C) | Environmental adaptability |
| Vibration Resistance (10G-50G) | Critical for mobile/transport applications |
Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants
| Manufacturer | Representative Product | Key Features |
|---|---|---|
| TE Connectivity | DEUTSCH HC Series | 600A capacity, aerospace-grade reliability |
| Amphenol Industrial | Duramax MaxGuard | IP69K rated, corrosion-resistant marine grade |
| Phoenix Contact | Heavycon System | Modular design with hybrid power/signal integration |
| Delphi Connection Systems | WeatherGuard HV | 1500V DC rating for photovoltaic applications |
Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.
Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission