Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
11300009957

11300009957

HARTING

CABLE SEAL 26-28MM F HAN EASY HO

98

7309000005046

7309000005046

HARTING

ACCES. PG 42 TO 1 1/2 INCH NPT

4

73000005340

73000005340

HARTING

INCREASER - M20 TO M25

481

0936000416

0936000416

Woodhead - Molex

POLYAMIDE CABLE GLAND

0

09000005055

09000005055

HARTING

ACCES INCREASER PG 36-42

0

0936000030

0936000030

Woodhead - Molex

CABLE GLAND M40X1,5

80

0936050019

0936050019

Woodhead - Molex

FEMALE CODE PIN STELL ZINC PLATE

500

39500010002

39500010002

HARTING

PLUG SOCKET MODULE GERMANY YELLO

6

09300009944

09300009944

HARTING

HAN B 24 PROFILE SEALING

63

09370035401

09370035401

HARTING

ACCESSORY HAN M COVER SIZE 3A

6

1665900000

1665900000

Weidmuller

CONN COVER HOUSNG BASE HA SIZE 5

0

09140014622

09140014622

HARTING

HAN RJ45 MODULE, MALE FOR PLUGS

36

09000005014

09000005014

HARTING

ACCES METAL MULTIPLE CABLE SEAL

275

09300169801

09300169801

HARTING

HAN HOOD LINK 16B W/O SEAL

0

09000005072

09000005072

HARTING

ACCES BLANKING PIECE PG 16 WITH

45

1420486

1420486

Phoenix Contact

ADAPTER APPLICATION: SHIELD ADAP

0

09140006391

09140006391

HARTING

ADAPTER FOR HAN C CONTACTS - M

10

1414252

1414252

Phoenix Contact

ACCESSORY THREAD ADAPTR NPT 3/4"

17102

T3609290101-000

T3609290101-000

TE Connectivity AMP Connectors

DLX-29-MS

109

09200009925

09200009925

HARTING

HAN ADAPTER BLOCKS TO D-SUB

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

RFQ BOM Call Skype Email
Top