FFC, FPC (Flat Flexible) Connectors

Image	Part Number	Description / PDF	Quantity	Rfq
	XF2J102412AR100BYOMZ Omron Electronics Components	CONN FPC VERT 10POS 0.50MM SMD	0
	XF3A-1755-41A Omron Electronics Components	CONN FPC TOP 17POS 0.30MM R/A	0
	XF2N21153 Omron Electronics Components	CONN FPC 21POS 0.50MM R/A	0
	XF2W-0515-1A Omron Electronics Components	CONN FPC 5POS 0.50MM R/A	0
	XF2L-0535-1A Omron Electronics Components	CONN FPC BOTTOM 5POS 0.50MM R/A	0
	XF2J162412AR100BYOMZ Omron Electronics Components	CONN FPC VERT 16POS 0.50MM SMD	0
	XF3A-2355-41A Omron Electronics Components	CONN FPC TOP 23POS 0.30MM R/A	0
	XF3C594541ABYOMZ Omron Electronics Components	CONN FPC 59POS 0.25MM R/A	0
	XF2J202411AR100BYOMZ Omron Electronics Components	CONN FPC VERT 20POS 0.50MM SMD	0
	XF2H-2615-1LW Omron Electronics Components	CONN FPC 26POS 0.50MM R/A	0
	XF3M24151BR100 Omron Electronics Components	CONN FFC FPC 24POS 0.50MM R/A	0
	XF3Z-2555-31B Omron Electronics Components	FPC CONN 25POS .3MM SMT	0
	XF2J-122412A Omron Electronics Components	CONN FPC VERT 12POS 0.50MM SMD	0
	XF2J-3024-11A-R100 Omron Electronics Components	CONN FPC VERT 30POS 0.50MM SMD	0
	XF2L-0625-1 Omron Electronics Components	CONN FPC TOP 6POS 0.50MM R/A	0
	XF3M08151BR100 Omron Electronics Components	CONN FFC FPC 8POS 0.50MM R/A	0
	XF2J-2624-11 Omron Electronics Components	CONN FPC VERT 26POS 0.50MM SMD	0
	XF2W-2615-1A Omron Electronics Components	CONN FPC 26POS 0.50MM R/A	0
	XF3M60151BR100 Omron Electronics Components	CONN FFC FPC 60POS 0.50MM R/A	0
	XF2B-3945-31A Omron Electronics Components	CONN FPC 39POS 0.30MM R/A	0

FFC, FPC (Flat Flexible) Connectors

1. Overview

Flat Flexible Connectors (FFC/FPC) are compact, lightweight solutions for connecting electronic circuits. FFC (Flexible Flat Cable) refers to pre-formed ribbon cables with conductive traces, while FPC (Flexible Printed Circuit) are custom-designed circuits on flexible substrates. These connectors enable high-density interconnections in space-constrained applications, playing critical roles in modern electronics for their bendability, vibration resistance, and miniaturization capabilities.

2. Major Types & Function Classification

Type	Functional Features	Application Examples
ZIF (Zero Insertion Force)	Self-aligning contacts with minimal mating force	Smartphone displays, medical imaging devices
LIF (Low Insertion Force)	Economical solution with moderate insertion force	Consumer electronics, industrial sensors
Wrap-style FPC	360 bending capability with exposed contacts	Automotive infotainment systems
Stiffener-reinforced FFC	Localized rigidity for component mounting	Aerospace control panels

3. Structure & Composition

Typical construction includes:

Conductor Layer: Annealed copper (0.035-0.1mm thickness) with nickel/gold plating
Dielectric Layer: Polyimide film (0.05-0.25mm) or PVC insulation
Contact Interface: Phosphor bronze or beryllium copper terminals
Reinforcement: Steel/aluminum stiffeners in specific zones

Termination methods include press-fit, soldering, and anisotropic conductive film (ACF) bonding.

4. Key Technical Parameters

Parameter	Importance	Typical Range
Contact Resistance	Signal integrity maintenance	10-50m
Current Rating	Power transmission capability	0.5-3A per pin
Operating Temperature	Environmental reliability	-40 C to +105 C
Flex Life	Durability in dynamic applications	10,000-200,000 cycles
Pitch Size	Miniaturization factor	0.3mm-1.27mm

5. Application Fields

Consumer Electronics: Smartphones (camera modules), laptops (HDD connections)
Automotive: Dashboard clusters, ADAS sensors, infotainment systems
Medical: Portable monitors, imaging equipment (MRI connectors)
Industrial: Robotics (arm joint connections), measurement instruments

6. Leading Manufacturers

Manufacturer	Representative Products	Key Features
TE Connectivity	Micro Speed FFC	0.5mm pitch, 30G durability
Molex	PicoBlade FPC	Space-saving LIF design
JAE Electronics	DF12 Series	High-speed transmission up to 10Gbps
Hirose Electric	FH34 Series	Self-mating connector system

7. Selection Guidelines

Key considerations:

Circuit density requirements (pitch size vs. pin count)
Mechanical stress analysis (bend radius, flex cycles)
Thermal management needs (current load vs. conductor thickness)
Environmental sealing requirements (IP rating)
Cost vs. performance trade-offs (material choices)

Real-case Example: Smartphone camera module requires 0.3mm pitch FPC with 200 m bend radius and 100,000 flex life rating.

8. Industry Trends

Emerging developments include:

Sub-0.3mm pitch connectors for 5G mobile devices
Integrated EMI shielding in FPC structures
High-temperature resistant materials (up to 150 C)
3D-shaped FPCs for automotive LiDAR systems
Smart connectors with embedded sensing capabilities