D-Sub, D-Shaped Connectors

D-Sub, D-Shaped Connectors - Contacts

Part Number	Description / PDF	Quantity
1731121130 Woodhead - Molex	FCT TERM HPWR STR PC RCPT 40 AMP	0
1731120044 Woodhead - Molex	FCT TERM HPWR SDR PLG 10 AMP 16-	0
1731120184 Woodhead - Molex	CONN D-SUB SOCKET COAX CRIMP	0
1731120645 Woodhead - Molex	FCT TERM SIGN STAMPED PLG CRP 26	0
0579196902 Woodhead - Molex	CONN D-SUB PIN 14AWG CRIMP TIN	0
0709841008 Woodhead - Molex	CONN D-SUB PIN 28-36AWG SLDR	0
1731120752 Woodhead - Molex	'FCT SIGN PLG CRP 20-24AWG 30U''	0
1731120873 Woodhead - Molex	FCT TERM HPWR	0
1731120841 Woodhead - Molex	FCT TERM HPWR	0
1731120270 Woodhead - Molex	FCT TERM HPWR STR PC PLG 20 AMP	195
1731120913 Woodhead - Molex	FCT TERM HPWR	0
1731120596 Woodhead - Molex	HIGH CURRENT CRIMP CONTACT (40A)	0
1731120225 Woodhead - Molex	CONN D-SUB PIN 24-28AWG CRIMP	0
1731120750 Woodhead - Molex	RCPT FCT CRP 24-28AWG	0
1731120646 Woodhead - Molex	FCT TERM SIGN STAMPED RCPT CRP 2	2200
1731120625 Woodhead - Molex	FCT TERM HPWR SDR RCPT 20 AMP 12	0
1731121090 Woodhead - Molex	FCT TERM SIGN STAMPED RCPT CRP 2	0
1731120840 Woodhead - Molex	FCT TERM HPWR	0
1731120753 Woodhead - Molex	'FCT SIGN PLG CRP 18-22AWG 8U''	0
1731120861 Woodhead - Molex	FCT TERM HPWR	0

D-Sub, D-Shaped Connectors - Contacts

1. Overview

D-Subminiature connectors, commonly referred to as D-Sub or D-Shaped connectors, are electrical connectors featuring a D-shaped metal shield. They are widely used for data, signal, and power transmission in industrial, computing, and communication systems. Their robust design ensures reliable electrical continuity and mechanical stability in demanding environments.

2. Main Types and Functional Classification

Type	Function Features	Application Examples
DE-9	9-pin configuration, compact size	RS-232 serial interfaces, PC COM ports
DB-25	25-pin configuration, parallel signal transmission	Older printer ports, industrial control systems
DC-37	37-pin high-density arrangement	Military equipment, test instrumentation
HD D-Sub	High-density double-row contacts	Video graphics (VGA), industrial automation

3. Structure and Components

Typical D-Sub connectors consist of: - Metal Shell: Zinc alloy or steel housing with EMI shielding - Insulator: High-temperature resistant thermoplastic or ceramic - Contact Arrangement: Male pins (plug) or female sockets (jack) in staggered rows - Mounting Hardware: Threaded or snap-in fixing mechanisms Contacts are usually made of phosphor bronze or beryllium copper with gold/tin plating for corrosion resistance.

4. Key Technical Specifications

Parameter	Typical Range	Significance
Current Rating	1-5 A per contact	Determines power handling capacity
Voltage Rating	50-600 V AC/DC	Ensures dielectric strength
Contact Resistance	10 m	Impacts signal integrity
Insulation Resistance	1000 M	Prevents leakage currents
Operating Temperature	-55 C to +125 C	Environmental durability

5. Application Fields

Computer peripherals (monitors, keyboards)
Industrial automation (PLCs, sensors)
Telecommunications (modems, routers)
Aerospace (avionics systems)
Test and measurement equipment

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	DEUTSCH D-Sub series with EMI filtering
Amphenol	High-density HD D-Sub 90-position connectors
Molex	Micro D-Sub for compact industrial applications
Samtec	High-speed D-Sub with 10 Gbps data rate

7. Selection Guidelines

Verify current/voltage requirements against contact ratings
Choose shell size based on pin count needs
Consider locking mechanisms for vibration-prone environments
Specify plating material for corrosion resistance
Ensure compliance with industry standards (e.g., MIL-DTL-24308)

8. Industry Trends

Key developments include miniaturization (sub-D connectors), hybrid designs integrating USB-C/HDMI signals, improved EMI shielding for 5G applications, and surface-mount technology (SMT) compatibility. Environmental regulations drive adoption of RoHS-compliant materials and lead-free plating solutions.