Circular Connectors - Backshells and Cable Clamps

Image	Part Number	Description / PDF	Quantity	Rfq
	TXR18AB45-2812AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 28 OLIVE	0
	TX54SJ00-1405 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 12-14S	0
	TXR30AB45-2416AI2-CS2514 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 25G OLIVE	0
	TXR40AC00-2014AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 21G SLVR	0
	TX54AB90-0804 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ8 8S OLIVE	0
	TXR30AB00-2216AI2-CS2472 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 23F OLIVE	0
	TX54AB00-1810-CS2472 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ18 27 OLIV	0
	BTA3-10-04-1-C-SE TE Connectivity Aerospace Defense and Marine	BANDING BACKSHELL, 90 DEG	0
	TXR40SJ00-2408AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 25J M37	0
	R85049/85-08Z02 TE Connectivity Aerospace Defense and Marine	R85049/85-08Z02	0
	TXR40AB45-1610AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 17E OLIVE	0
	R85049/83-28Z03 TE Connectivity Aerospace Defense and Marine	R85049/83-28Z03	0
	TXR54AZ00-1004AI TE Connectivity Aerospace Defense and Marine	TXR54AZ00-1004AI	0
	208M914-19B08 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 15D OLIVE	0
	TXR40SJ00-2412AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 25J M37	0
	TX54AB00-2412-CS2473 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 24 OLIVE	0
	CL6306-000 TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 15D OLIVE	0
	TXR54AB00-2210AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 22 OLIVE	0
	TXR40BW00-2010AI TE Connectivity Aerospace Defense and Marine	CONN BACKSHELL ADPT SZ 21G M31	0
	R85049/82-24Z03 TE Connectivity Aerospace Defense and Marine	R85049/82-24Z03	0

Circular Connectors - Backshells and Cable Clamps

1. Overview

Circular connectors backshells and cable clamps are critical electromechanical components that ensure secure cable termination, strain relief, and environmental protection in connector systems. Backshells provide mechanical support and shielding for cable-connector junctions, while cable clamps offer strain relief by securing cables to panels or equipment. These components are essential in maintaining signal integrity, preventing mechanical failure, and meeting industry-specific environmental standards across aerospace, industrial automation, and medical device applications.

2. Main Types and Functional Classification

Type	Function Features	Application Examples
Metal Backshells	EMI/RFI shielding, high durability, threaded coupling	Aerospace avionics systems
Plastic Backshells	Lightweight, corrosion-resistant, quick-install design	Industrial IoT sensors
360 Cable Clamps	Full-circle compression, vibration resistance	Robotics joint actuators
Split-shell Clamps	Field-installable, adjustable diameter range	Marine communication systems
EMI Shielded Clamps	Integrated conductive gaskets, grounding contacts	Military radar equipment

3. Structure and Components

Typical backshell assembly consists of: - Housing (aluminum alloy or thermoplastic) - Cable entry port with sealing ring (IP67 rated) - Strain relief mechanism (serrated clamping ring) - EMI shielding fingers (for metallic versions) - Panel mounting threads (UNF or metric) Cable clamp structure includes: - Two-part housing (upper/lower halves) - Elastomer compression sleeve - Threaded locking screws - Cable contact surface (textured for grip) - Optional grounding tab

4. Key Technical Specifications

Parameter	Value Range	Importance
Material Temperature Range	-55 C to +150 C	Operational reliability in extreme environments
IP Protection Rating	IP65-IP68	Dust/water ingress prevention
Cable Diameter Range	2-25mm	Compatibility with various cable sizes
Insertion Force	0.5-5N	Impact on field installation efficiency
Shielding Effectiveness	60-100dB	Signal integrity maintenance
Vibration Resistance	10-2000Hz, 10G	Aerospace/military compliance

5. Application Fields

Aerospace: Flight control systems, satellite communication arrays
Medical: MRI scanners, patient monitoring equipment
Industrial: CNC machine cabling, factory automation sensors
Transportation: Rail signaling systems, EV battery connectors
Defense: Tactical radio systems, weapon guidance electronics

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TE Connectivity	Duronic MS Backshell	Quick-disconnect, MIL-DTL-38999 compliant
Amphenol	Series 5000 Cable Clamp	Multi-cable capacity, IP68 rated
Molex	ToughCrimp Shielded Backshell	10G EMI shielding, vibration proof
Weidm ller	PROFIBUS Cable Clamp	Fieldbus protocol optimized design

7. Selection Recommendations

Key selection criteria include: - Environmental factors (temperature, humidity, chemical exposure) - Cable geometry (diameter, jacket material) - Mechanical requirements (vibration, pull-out force) - EMI/RFI shielding needs - Installation constraints (tool access, maintenance frequency) - Compliance standards (MIL-SPEC, IEC 60529) Example: For offshore wind turbine sensors, select stainless steel backshells with IP68 clamps and neoprene sealing to withstand saltwater corrosion and mechanical shock.

8. Industry Trends

Current development trends include: - Hybrid connectors integrating optical and electrical backshells - Additive manufacturing for custom cable clamp geometries - Smart clamps with embedded strain gauges for condition monitoring - Nano-coatings for enhanced corrosion resistance - Miniaturization for UAV and wearable medical device applications - Sustainability focus: Recyclable thermoplastic formulations