Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
5501MPX

5501MPX

Switchcraft / Conxall

CONN MIC RCPT MONO PNL MNT

0

12BW07

12BW07

Switchcraft / Conxall

SEALED 1/4" JACK, STEREO, OPEN C

81

PJRAS1X2S02X

PJRAS1X2S02X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM R/A

0

RTTC34B01X

RTTC34B01X

Switchcraft / Conxall

CONN JACK STEREO 4.39MM R/A

0

PJRAS3X2S02X

PJRAS3X2S02X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM R/A

0

11W07

11W07

Switchcraft / Conxall

SEALED 1/4" JACK, MONO, OPEN CIR

100

470X

470X

Switchcraft / Conxall

CONN PLUG MONO 6.35MM 2COND

0

430X

430X

Switchcraft / Conxall

CONN PLUG MONO 6.35MM 2COND

0

35HDRANNS

35HDRANNS

Switchcraft / Conxall

CONN PLUG STEREO 3.5MM RA 3COND

0

280L

280L

Switchcraft / Conxall

CONN PLUG MONO 6.35MM 2COND

0

267S22

267S22

Switchcraft / Conxall

SEALED 1/4" PLUG, STEREO, 0.201"

100

NL113BX

NL113BX

Switchcraft / Conxall

CONN JACK STEREO 6.35MM PNL MNT

0

226L

226L

Switchcraft / Conxall

CONN PLUG MONO 6.35MM 2COND

0

250S25

250S25

Switchcraft / Conxall

SEALED 1/4" PLUG, MONO, 0.231" [

100

35HDLSN15

35HDLSN15

Switchcraft / Conxall

3.5MM LCK SLD STEREO PLUG, .15 T

95

UJ2A

UJ2A

Switchcraft / Conxall

CONN JACK MONO 4.39MM PNL MNT

0

883X

883X

Switchcraft / Conxall

CONN PLUG MONO 2.46MM 2COND

0

MDP21RA

MDP21RA

Switchcraft / Conxall

CONN JACK MONO 2.46MM R/A

0

250S22

250S22

Switchcraft / Conxall

SEALED 1/4" PLUG, MONO, 0.201" [

100

267S18

267S18

Switchcraft / Conxall

SEALED 1/4" PLUG, STEREO, 0.171"

100

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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