Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
35HDBAU

35HDBAU

Switchcraft / Conxall

CONN PLUG STEREO 3.5MM 3COND

114

35RAPC2AVN4

35RAPC2AVN4

Switchcraft / Conxall

CONN JACK MONO 3.5MM R/A

521

NL114BX

NL114BX

Switchcraft / Conxall

CONN JACK STEREO 6.35MM PNL MNT

64

RTT8702X

RTT8702X

Switchcraft / Conxall

CONN JACK TWIN STEREO 4.39MM R/A

788

E11BPKG

E11BPKG

Switchcraft / Conxall

CONN JACK MONO 6.35MM PNL MNT

1

35FM3L

35FM3L

Switchcraft / Conxall

3.5MM JACK, PANEL MOUNT, STEREO,

98

2501F

2501F

Switchcraft / Conxall

CONN MIC PLUG MONO 2COND

1418

EH35MMSSCB

EH35MMSSCB

Switchcraft / Conxall

CONN JACK STEREO 3.5MM PNL MNT

126

35RM3LS

35RM3LS

Switchcraft / Conxall

3.5MM JACK, PANEL MOUNT, STEREO,

970

35582X

35582X

Switchcraft / Conxall

CONN RCA PLUG MONO 2COND

339

485NC

485NC

Switchcraft / Conxall

CONN PLUG STEREO 6.35MM 3COND

67

PJRAS2X2S01X

PJRAS2X2S01X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM R/A

241

PC142AX

PC142AX

Switchcraft / Conxall

CONN JACK MONO 3.55MM PCB

101

42A

42A

Switchcraft / Conxall

CONN JACK MONO 3.55MM PNL MNT

769

RA49B12B

RA49B12B

Switchcraft / Conxall

CONN JACK STEREO 6.35MM R/A

33

35RAPC3BV4

35RAPC3BV4

Switchcraft / Conxall

CONN JACK STEREO 3.5MM R/A

9

35HDNAUS

35HDNAUS

Switchcraft / Conxall

CONN PLUG STEREO 3.5MM 3COND

66

153X

153X

Switchcraft / Conxall

CONN JACK MONO 6.35MM PNL MNT

23

3502RA

3502RA

Switchcraft / Conxall

CONN RCA PLUG MONO R/A 2COND 3PC

169

113EX

113EX

Switchcraft / Conxall

CONN JACK MONO 6.35MM PNL MNT

384

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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