TVS - Varistors, MOVs

Image	Part Number	Description / PDF	Quantity	Rfq
	MLVC08V030C260 PowerStor (Eaton)	VARISTOR 42V 100A 0805	0
	MLVC18V022C1600 PowerStor (Eaton)	VARISTOR 30V 500A 1812	0
	MLVC40V150C1000 PowerStor (Eaton)	VARISTOR 180V 1200A 4032	0
	MLVC12V042C160 PowerStor (Eaton)	VARISTOR 56V 35A 1206	0
	MLVC12V056C140 PowerStor (Eaton)	VARISTOR 72V 35A 1206	0
	MLVC32V018C3500 PowerStor (Eaton)	VARISTOR 22V 100A 3225	0
	MLVC32V038C1800 PowerStor (Eaton)	VARISTOR 47V 100A 3225	0
	MLVC08V016C190 PowerStor (Eaton)	VARISTOR 22V 35A 0805	0
	MLVC32V085C950 PowerStor (Eaton)	VARISTOR 100V 400A 3225	0
	MLVC12V033C180 PowerStor (Eaton)	VARISTOR 45V 35A 1206	0
	MLVC32V150C550 PowerStor (Eaton)	VARISTOR 180V 400A 3225	0
	MLVC06V012C210 PowerStor (Eaton)	VARISTOR 18V 30A 0603	0
	MLVC12V048C150 PowerStor (Eaton)	VARISTOR 62V 35A 1206	0
	MLVC12V060C120 PowerStor (Eaton)	VARISTOR 76V 35A 1206	0
	MLVC32V125C650 PowerStor (Eaton)	VARISTOR 150V 400A 3225	0
	MLVC12V038C170 PowerStor (Eaton)	VARISTOR 51V 35A 1206	0
	MLVC06V033C080 PowerStor (Eaton)	VARISTOR 45V 35A 0603	0
	MLVC32V170C400 PowerStor (Eaton)	VARISTOR 205V 400A 3225	0
	MLVC32V180C350 PowerStor (Eaton)	VARISTOR 220V 400A 3225	0
	MLVC12V024C550 PowerStor (Eaton)	VARISTOR 33V 150A 1206	0

TVS - Varistors, MOVs

1. Overview

Transient Voltage Suppressors (TVS), Varistors, and Metal Oxide Varistors (MOVs) are critical components for protecting electronic circuits from voltage spikes and electrostatic discharge (ESD). These devices clamp excessive voltage to safe levels, preventing damage to sensitive components. TVS diodes are semiconductor-based solutions with fast response times, while Varistors (including MOVs) use nonlinear resistive materials to absorb energy. Their importance spans industries like telecommunications, automotive, and consumer electronics, ensuring reliability in environments exposed to electrical surges.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
TVS Diodes	Unidirectional/bidirectional clamping, sub-nanosecond response time, low leakage current	Communication interfaces (USB, HDMI), microcontrollers, power supplies
Zinc Oxide Varistors	High energy absorption, voltage-dependent resistance, aging characteristics	Power line protection, industrial motor drives, surge protection strips
MOVs	Specialized varistors with metal oxide ceramics, optimized for AC/DC applications	Appliances, LED lighting, renewable energy systems

3. Structure and Composition

TVS diodes employ a PN junction semiconductor structure with doping profiles optimized for breakdown characteristics. Varistors consist of polycrystalline ceramic materials (typically zinc oxide grains with additives) sandwiched between metal electrodes, encapsulated in epoxy or molded housings. MOVs use similar materials to varistors but with enhanced grain boundary engineering for improved voltage clamping. All devices incorporate termination coatings (e.g., silver, tin) for PCB mounting compatibility.

4. Key Technical Parameters

Parameter	Description	Importance
Clamping Voltage (V_CLAMP)	Voltage level during surge conduction	Determines protection level for downstream components
Response Time	Time to transition from blocking to clamping mode	TVS: 0.5-10 ns; MOVs: 10-50 ns
Energy Absorption (W_ADM)	Maximum surge energy handling capability	Measured in joules (J), critical for industrial applications
Leakage Current	Off-state current at rated voltage	Impacts power efficiency, typically <100 A

5. Application Fields

Key industries include:

Consumer Electronics: Smartphone charging circuits, TV power supplies
Industrial Automation: PLCs, motor drives, sensor interfaces
Automotive: ECU protection, CAN bus interfaces, battery management systems
Renewable Energy: Solar inverters, wind turbine controllers

Case Study: MOVs in smart meters provide 10kA surge protection against grid transients.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Specifications
Littelfuse	SM712-02	12A, 13.3V clamping, bidirectional TVS for RS-485
Bourns	V14450A	14mm MOV, 450VAC, 210J energy rating
STMicroelectronics	TV05C060	0.5W, 6V, ultra-small TVS for IoT devices

7. Selection Guidelines

Key considerations:

Operating voltage vs. clamping voltage margin
Surge current requirements (8/20 s waveform standard)
Package size constraints (SMD vs. through-hole)
Environmental conditions (temperature, humidity)
Lifespan expectations (MOVs degrade with repeated surges)

8. Industry Trends

Emerging trends include:

Miniaturization: Sub-0201 TVS devices for mobile applications
Higher energy density: MOVs with >1000J/cm absorption
Integration: Combined ESD and surge protection solutions
Automotive focus: AEC-Q qualified devices for 48V systems
Green manufacturing: Lead-free and RoHS-compliant materials