Film Capacitors

Image Part Number Description / PDF Quantity Rfq
B32926C3825K000

B32926C3825K000

TDK EPCOS

CAP FILM 8.2UF 10% 630VDC RADIAL

0

B25620B1667K322

B25620B1667K322

TDK EPCOS

CAP FILM 660UF 10% 1.32KVDC RAD

0

B32520C1684M189

B32520C1684M189

TDK EPCOS

CAP FILM 0.68UF 20% 100VDC RAD

0

B32522Q8224K289

B32522Q8224K289

TDK EPCOS

CAP FILM 0.22UF 10% 630VDC RAD

0

B32522C0475M000

B32522C0475M000

TDK EPCOS

CAP FILM 4.7UF 20% 63VDC RADIAL

0

B32529C1103K000

B32529C1103K000

TDK EPCOS

CAP FILM 10000PF 10% 100VDC RAD

6200

B32560J9222K000

B32560J9222K000

TDK EPCOS

CAP FILM 2200PF 10% 1KVDC 2DIP

0

B32922C3223K000

B32922C3223K000

TDK EPCOS

CAP FILM 0.022UF 10% 630VDC RAD

0

B32529C8332J000

B32529C8332J000

TDK EPCOS

CAP FILM 3300PF 5% 630VDC RADIAL

7390

B32529C1474K000

B32529C1474K000

TDK EPCOS

CAP FILM 0.47UF 10% 100VDC RAD

3618

B32522C3334J000

B32522C3334J000

TDK EPCOS

CAP FILM 0.33UF 5% 250VDC RADIAL

90

B32672L1882J000

B32672L1882J000

TDK EPCOS

CAP FILM 8800PF 5% 1.6KVDC RAD

0

B32620A4682J000

B32620A4682J000

TDK EPCOS

CAP FILM 6800PF 5% 400VDC RADIAL

3729

B32522C0685K189

B32522C0685K189

TDK EPCOS

CAP FILM 6.8UF 10% 63VDC RADIAL

0

B32928C3306M000

B32928C3306M000

TDK EPCOS

CAP FILM 30UF 20% 630VDC RADIAL

1296

B32522E6473K000

B32522E6473K000

TDK EPCOS

CAP FILM 0.047UF 10% 400VDC RAD

0

B32524Q1685K189

B32524Q1685K189

TDK EPCOS

CAP FILM 6.8UF 10% 100VDC RADIAL

0

B32652A2122J000

B32652A2122J000

TDK EPCOS

CAP FILM 1200PF 5% 2KVDC RADIAL

0

B32653A4225J000

B32653A4225J000

TDK EPCOS

CAP FILM 2.2UF 5% 400VDC RADIAL

0

B32521C0335K000

B32521C0335K000

TDK EPCOS

CAP FILM 3.3UF 10% 63VDC RADIAL

0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Polyester (PET) Low cost, compact size, moderate temperature stability General-purpose circuits, consumer electronics
Polypropylene (PP) High voltage resistance, low dielectric loss, excellent thermal stability Power supplies, motor drives, EV charging systems
Polycarbonate (PC) High precision, low moisture absorption Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS) High-temperature endurance, flame retardant Automotive electronics, industrial automation
Polyimide (PI) Ultra-high temperature resistance (up to 200 C), compact design Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

  • Dielectric layer (plastic film)
  • Metallized electrode patterns
  • Termination electrodes (sprayed metal contacts)
  • Protective outer coating

4. Key Technical Parameters

Parameter Description Importance
Capacitance Range 0.1 nF - 100 F Determines energy storage capacity
Rated Voltage 50 V - 10 kV Defines operational safety limits
Capacitance Tolerance 1% to 20% Affects circuit precision
Dissipation Factor 0.0001 - 0.05 Indicates energy efficiency
Insulation Resistance 10^9 - 10^12 Reflects leakage current performance
Operating Temperature -55 C to +155 C Dictates environmental adaptability
Temperature Coefficient 50 to 400 ppm/ C Impacts stability under thermal stress
Stability C/C < 2% over 10 years Long-term reliability indicator

5. Application Fields

Main industries and equipment:

  • Power electronics: AC/DC converters, frequency inverters
  • Automotive: Electric vehicle (EV) on-board chargers, battery management systems
  • Consumer electronics: LED lighting, plasma TVs
  • Industrial: Uninterruptible power supplies (UPS), welding machines
  • Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
TDK Corporation B32656 series PP film, 480 F/1200 V for industrial inverters
KEMET C4AZ-X7R4U3D106KE Automotive-grade DC link capacitor
AVX 6TP105K Tantalum polymer hybrid for aerospace
Vishay MKP1848 series Self-healing PP technology

7. Selection Guidelines

Key considerations:

  1. Determine required capacitance and voltage ratings with safety margins
  2. Assess environmental conditions (temperature, humidity, vibration)
  3. Evaluate dielectric absorption and frequency response requirements
  4. Consider packaging constraints (through-hole vs. surface-mount)
  5. Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.

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