Aluminum - Polymer Capacitors

Image Part Number Description / PDF Quantity Rfq
EEF-CX1E150R

EEF-CX1E150R

Panasonic

CAP ALUM POLY 15UF 20% 25V SMD

39328

187XMPL2R5MG19

187XMPL2R5MG19

Cornell Dubilier Electronics

CAP ALUM POLY 180UF 20% 2.5V SMD

0

RFS1C330MCN1GS

RFS1C330MCN1GS

Nichicon

CAP ALUM POLY 33UF 20% 16V SMD

5991

397ULR010MFH

397ULR010MFH

Cornell Dubilier Electronics

CAP ALUM POLY 390UF 20% 10V T/H

0

20SVP47M

20SVP47M

Panasonic

CAP ALUM POLY 47UF 20% 20V SMD

783

16SVT270M

16SVT270M

Panasonic

CAP ALUM POLY 270UF 20% 16V SMD

1000

MAL218597402E3

MAL218597402E3

Vishay BC Components/Beyshlag/Draloric

CAP ALUM 180UF 10V 5000H

0

EEF-UE0E271R

EEF-UE0E271R

Panasonic

CAP ALUM POLY 270UF 20% 2.5V SMD

4174

16SVP15M

16SVP15M

Panasonic

CAP ALUM POLY 15UF 20% 16V SMD

392

PCV2A120MCL1GS

PCV2A120MCL1GS

Nichicon

CAP ALUM POLY 12UF 20% 100V SMD

201

875115952001

875115952001

Würth Elektronik Midcom

WCAP-PSHP ALUMINUM POLYMER CAP

0

APXE4R0ARA391MF80G

APXE4R0ARA391MF80G

United Chemi-Con

CAP ALUM POLY 390UF 20% 4V SMD

948

PVM-10V271MG70E-R2

PVM-10V271MG70E-R2

Elna America

CAP ALUM POLY 270UF 20% 10V SMD

0

870056175004

870056175004

Würth Elektronik Midcom

WCAP-PTHR ALUMINUM POLYMER CAP

0

HHXC350ARA151MHA0G

HHXC350ARA151MHA0G

United Chemi-Con

CAP ALUM POLY 150UF 20% 35V SMD

0

MAL218497407E3

MAL218497407E3

Vishay BC Components/Beyshlag/Draloric

CAP ALUM 100UF 10V 2000H

0

336ULR020MEF

336ULR020MEF

Cornell Dubilier Electronics

CAP ALUM POLY 33UF 20% 20V T/H

0

APXH4R0ARA681MJ80G

APXH4R0ARA681MJ80G

United Chemi-Con

CAP ALUM POLY 680UF 20% 4V SMD

0

APSE2R5ETD821MF08S

APSE2R5ETD821MF08S

United Chemi-Con

CAP ALUM POLY 820UF 20% 2.5V T/H

0

875105744003

875105744003

Würth Elektronik Midcom

WCAP-PSLP ALUMINUM POLYMER CAP

1188

Aluminum - Polymer Capacitors

1. Overview

Aluminum polymer capacitors are a type of electrolytic capacitor utilizing conductive polymer materials as the cathode. Compared to traditional liquid electrolyte capacitors, they offer lower equivalent series resistance (ESR), longer operational lifespan, and improved stability. Their hybrid structure combining aluminum oxide dielectric and polymer electrolytes makes them critical components in modern electronics for power filtering, signal decoupling, and energy storage applications.

2. Main Types & Functional Classification

Type Functional Features Application Examples
SMD Aluminum Polymer Capacitors Surface-mount design with compact size and low profile Smartphones, laptops, VR devices
Leaded Aluminum Polymer Capacitors Radial/axial leads with high current handling capability Power supplies, industrial inverters
High Voltage Polymer Capacitors Rated voltage 100V with reinforced dielectric layers Automotive ECUs, solar inverters
Low ESR Polymer Capacitors ESR values < 10m for high-frequency filtering Server motherboards, GPU power modules

3. Structure & Composition

The typical construction includes:

  • Anode: High-purity aluminum foil with etched surface for increased area
  • Dielectric: Thin aluminum oxide layer (Al O ) formed through electrochemical oxidation
  • Cathode: Conductive polymer (e.g., PEDOT:PSS) combined with graphite/carbon layer
  • Electrolyte: Solid polymer matrix with high ion conductivity
  • Encapsulation: Aluminum casing with rubber sealing for moisture protection

4. Key Technical Specifications

Parameter Description Importance
Capacitance Range Typically 10 F to 3300 F Determines energy storage capacity
Rated Voltage 2.5V to 100V DC Defines maximum operating voltage
ESR (Equivalent Series Resistance) 3m to 150m Affects high-frequency filtering efficiency
Ripple Current 100mA to 5Arms Crucial for power supply stability
Operating Temperature -55 C to +105 C Determines environmental durability
Lifetime 5000 to 15000 hours @ 105 C Impacts product reliability

5. Application Fields

  • Consumer Electronics: Smartphones, gaming consoles, wearables
  • Automotive Systems: ADAS controllers, battery management systems
  • Industrial Equipment: CNC machines, servo drives, PLCs
  • Telecom Infrastructure: 5G base stations, optical network terminals
  • Medical Devices: MRI scanners, portable diagnostic equipment

6. Leading Manufacturers & Products

Manufacturer Product Series Key Features
Nichicon UPW Series 105 C, 3000hrs, ultra-low ESR (5m )
Chemicon SP-Cap High ripple current: 2.5A@100kHz
Panasonic FC-F Series Conductive polymer hybrid technology
AVX TACMicro Military-grade reliability (MIL-STD-883)
Samsung Electro-Mechanics CA Series 0805 case size with 220 F capacitance

7. Selection Guidelines

Key considerations:

  1. Capacitance & Voltage Margin: Select 20% higher than circuit requirements
  2. ESR Requirements: Critical for switching power supplies (e.g., VRMs require <20m )
  3. Thermal Management: Derate ripple current at temperatures >85 C
  4. Package Constraints: SMD preferred for mobile devices, through-hole for high-current applications
  5. Cost Optimization: Balance polymer content vs. performance needs

Case Study: Selecting a 470 F/16V capacitor for a GPU power circuit requires ESR <15m and 105 C rating.

8. Industry Trends

  • Development of nanocomposite polymers for ESR reduction to sub-5m levels
  • Miniturization: 0603 SMD case achieving 100 F+ capacitance
  • High-temperature tolerance: 125 C operational capability
  • Biodegradable polymer electrolytes for eco-friendly manufacturing
  • Embedded capacitor technology for 3D IC packaging
  • AI-driven lifetime prediction models for reliability optimization
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