Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
1415332

1415332

Phoenix Contact

CABLE ETHERNET 213.5M

0

1422082

1422082

Phoenix Contact

CABLE 8COND 24AWG BLACK/GRY 100M

0

1422028

1422028

Phoenix Contact

CABLE 8COND 24AWG BLACK 100M

0

2909687

2909687

Phoenix Contact

CAB-TE MR24F/OE/24/TP/S/15M

0

2909684

2909684

Phoenix Contact

CAB-TE MR24F/OE/24/TP/S/ 3M

0

1457393

1457393

Phoenix Contact

CABLE 3COND 20AWG BLACK 328.1'

0

1422023

1422023

Phoenix Contact

CABLE 4COND 24AWG BLACK 300M

0

1404174

1404174

Phoenix Contact

CABLE CAT5E 6COND 24AWG 328.1'

0

1422019

1422019

Phoenix Contact

CABLE 3COND 24AWG BLACK 300M

0

1501757

1501757

Phoenix Contact

CABLE 4COND 22AWG ORANGE 328.1'

0

1503331

1503331

Phoenix Contact

CABLE 9COND BLACK 164'

1

1422012

1422012

Phoenix Contact

CABLE 4COND 22AWG YELLOW 100M

0

1422081

1422081

Phoenix Contact

CABLE 5COND 22AWG BLACK/GRY 300M

0

1441532

1441532

Phoenix Contact

MULTI-PAIR 12COND 26AWG 328.1'

0

1415333

1415333

Phoenix Contact

CABLE ETHERNET 244M

0

1446511

1446511

Phoenix Contact

SAC-5P-100 0-800/0 34

0

1457416

1457416

Phoenix Contact

CABLE 3COND 18AWG BLACK 328.1'

0

1550669

1550669

Phoenix Contact

CABLE 4COND 22AWG SHLD 328.1'

0

1501702

1501702

Phoenix Contact

CABLE 3COND 22AWG SHLD 328.1'

0

1422026

1422026

Phoenix Contact

CABLE 5COND 22AWG BLACK 300M

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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