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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
09420.99.01

09420.99.01

General Cable

CABLE 20COND 14AWG BLACK 1=1FT

0
7131869

7131869

General Cable

CABLE CAT6 8COND 23AWG 1000'

0
02728.41T.04

02728.41T.04

General Cable

10/3 SOOW 600V-ORG-1000' RL

0
02763.35.01

02763.35.01

General Cable

18/2 SOOW 600V-BLK-250 RL

0
00.46JO.12011

00.46JO.12011

General Cable

18/2 SJOOW 300V-BLK-5000' RL

0
7131862

7131862

General Cable

CABLE CAT6 8COND 23AWG YEL 1000'

0
86983.35.10

86983.35.10

General Cable

CABLE 3COND 12AWG GRAY 250'

0
02642.35T.05

02642.35T.05

General Cable

CABLE 3COND 12AWG YELLOW 250'

0
09016.99.01

09016.99.01

General Cable

CABLE 16COND 10AWG BLACK 1=1FT

0
2131757X

2131757X

General Cable

50P 24B P/FLX WH C3 SHORT RL

0
C0550A.41.10

C0550A.41.10

General Cable

MULTI-PAIR 4COND 22AWG GRY 1000'

25
86984.XX.05

86984.XX.05

General Cable

12/4 STOW 90C YELLOW SHORTS

0
02645.85.05

02645.85.05

General Cable

CABLE 3COND 10AWG YELLOW 250'

0
E2203S.30.02

E2203S.30.02

General Cable

3C/18 7/26BC OA SH CMP/CL3P

0
C2434A.38.10

C2434A.38.10

General Cable

CABLE 5COND 16AWG GRAY 500'

0
89054.46.01

89054.46.01

General Cable

18/4 SEOOW 105C BLACK 5000' RL

0
89094.35.01

89094.35.01

General Cable

CABLE 4COND 10AWG BLACK 250'

0
01383.46.01

01383.46.01

General Cable

CABLE 3COND 10AWG BLACK 5000'

0
00.41JO.01200

00.41JO.01200

General Cable

16/12 SOW 1000' REEL

0
01819.41.01

01819.41.01

General Cable

CABLE 3COND 2AWG BLACK 1000'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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