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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
C4070A.41.10

C4070A.41.10

General Cable

CABLE 9COND 22AWG GRAY 1000'

155000
C0745A.41.10

C0745A.41.10

General Cable

CABLE 10COND 24AWG SHLD 1000'

63000
7133860

7133860

General Cable

CABLE CAT6 8COND 23AWG BLU 1000'

0
E3033S.41.02

E3033S.41.02

General Cable

CABLE 3COND 18AWG WHITE 1000'

299985
E1502S.30.03

E1502S.30.03

General Cable

CABLE 2COND 18AWG RED 1000'

2171000
C0744A.38.10

C0744A.38.10

General Cable

CABLE 8COND 24AWG GRAY SHLD 500'

42
C2534A-12-10

C2534A-12-10

General Cable

CABLE 2COND 18AWG GRAY SHLD 100'

6
E2006S.25.10

E2006S.25.10

General Cable

CABLE 6COND 22AWG GRAY SHLD 500'

426500
C0766A.18.10

C0766A.18.10

General Cable

CABLE 15COND 22AWG GRY SHLD 500'

1
7133940

7133940

General Cable

CABLE CAT6 8COND 23AWG BLU 1000'

0
C6356A.38.10

C6356A.38.10

General Cable

CABLE 7COND 20AWG GRAY 500'

1
C1305.41.01

C1305.41.01

General Cable

CBL 4C 20AWG SHIELD RUBBER 50'

210000
C4064A.41.10

C4064A.41.10

General Cable

CABLE 5COND 22AWG GRAY 1000'

1333000
2133495E

2133495E

General Cable

CABLE CAT5E 8COND 24AWG 1000'

0
C0663A.41.10

C0663A.41.10

General Cable

MULTI-PAIR 50COND 22AWG 1000'

317520
C3063.41.86

C3063.41.86

General Cable

CABLE 4COND 18AWG NAT SHLD 1000'

217000
5133693E

5133693E

General Cable

CABLE CAT5E 8COND 24AWG 1000'

0
E2004S.41.10

E2004S.41.10

General Cable

CABLE 4COND 22AWG GRY SHLD 1000'

320000
C1360.21.02

C1360.21.02

General Cable

CABLE SPEAKER 2COND 20AWG 1000'

0
E2244S.41.02

E2244S.41.02

General Cable

CABLE 4COND 16AWG WHT SHLD 1000'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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