Multiple Conductor Cables

Part Number	Description / PDF	Quantity
1552200025 Woodhead - Molex	CABLE 5X0.25 WSOR BK UNSH DCS D5	0
1554216001 Woodhead - Molex	CABLE ETHERNET5E 2X2X#26 100M	27
1552200138 Woodhead - Molex	CABLE 2X0.75 WSOR GY UNSH DCS D6	0
1552200226 Woodhead - Molex	CABLE 4X1.5 WSOR GY UNSH DCS D7.	0
1552200247 Woodhead - Molex	CABLE 11X1.5 WSOR BK UNSH G/Y D1	0
1553212005 Woodhead - Molex	CABLE (4G2.5+2X(2X1.0)) WSOR OR	0
1552200116 Woodhead - Molex	CABLE 4X0.5 WSOR BK UNSH G/Y D5.	2
1552200306 Woodhead - Molex	CABLE 11X2.5 WSOR GY UNSH G/Y D1	0
1552200196 Woodhead - Molex	CABLE 12X1 WSOR GY UNSH G/Y D11.	0
1552200102 Woodhead - Molex	CABLE 2X0.5 WSOR BK UNSH DCS D5.	0
1552200015 Woodhead - Molex	CABLE 4X0.25 WSOR BK UNSH DCS D4	0
1552200210 Woodhead - Molex	CABLE 25X1 WSOR GY UNSH G/Y D16	0
1552200275 Woodhead - Molex	CABLE 2X2.5 WSOR GY UNSH DCS D8.	0
1552200134 Woodhead - Molex	CABLE 2X0.75 WSOR BK UNSH DCS D6	0
1552200007 Woodhead - Molex	CABLE 3X0.25 WSOR YE UNSH DCS D4	0
1552200131 Woodhead - Molex	CABLE 12X0.5 WSOR GY UNSH G/Y D8	0
1553210002 Woodhead - Molex	CABLE (4G 1.5) WSOR OR SH D9 -M	0
1552200135 Woodhead - Molex	CABLE 2X0.75 WSOR BK UNSH DCS D6	0
1552209010 Woodhead - Molex	CABLE 3X0.75+6X0.34 WSOR GY UNSH	0
1552200231 Woodhead - Molex	CABLE 4X1.5 WSOR BK UNSH G/Y D7.	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.