Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
CTC-0062-20-9/5-9CS2968

CTC-0062-20-9/5-9CS2968

TE Connectivity Aerospace Defense and Marine

THERMOCOUPLE CABLE

0

55AC1122-22-9/96-9CS2275

55AC1122-22-9/96-9CS2275

TE Connectivity Aerospace Defense and Marine

55AC1122-22-9/96-9CS2275

0

55A0124-22-95/956CS2766

55A0124-22-95/956CS2766

TE Connectivity Aerospace Defense and Marine

55A0124-22-95/956CS2766

0

55FA0554-24-FLT5CS2172

55FA0554-24-FLT5CS2172

TE Connectivity Aerospace Defense and Marine

FILTER LINE CABLES

0

44B1141-12-0/1/4/9-9

44B1141-12-0/1/4/9-9

TE Connectivity Aerospace Defense and Marine

44B1141-12-0/1/4/9-9

0

55FB1534-24-7L/7L3/7L6-0

55FB1534-24-7L/7L3/7L6-0

TE Connectivity Aerospace Defense and Marine

FILTER LINE CABLES

0

44AM1121-24-2/6-9

44AM1121-24-2/6-9

TE Connectivity Aerospace Defense and Marine

44AM1121-24-2/6-9

0

3EQ-26C422-32M-9

3EQ-26C422-32M-9

TE Connectivity Aerospace Defense and Marine

CBL 4COND 26AWG WHT 50'

0

55A1181-20-G252-9

55A1181-20-G252-9

TE Connectivity Aerospace Defense and Marine

55A1181-20-G252-9

0

EG8690-000

EG8690-000

TE Connectivity Aerospace Defense and Marine

55/P1334-24-9/95/96-9CS3192

0

44AM1831-10-MST3-9CS2275

44AM1831-10-MST3-9CS2275

TE Connectivity Aerospace Defense and Marine

44AM1831-10-MST3-9CS2275

0

44A1121-20-0/9-9-MX

44A1121-20-0/9-9-MX

TE Connectivity Aerospace Defense and Marine

44A1121-20-0/9-9 FEET

954

55PC1131-16-2/4/6-9CS2502

55PC1131-16-2/4/6-9CS2502

TE Connectivity Aerospace Defense and Marine

55PC1131-16-2/4/6-9CS2502

0

44AM4161-22-MST6-9CS2275

44AM4161-22-MST6-9CS2275

TE Connectivity Aerospace Defense and Marine

44AM4161-22-MST6-9CS2275

0

44A0131-20-0/2/6

44A0131-20-0/2/6

TE Connectivity Aerospace Defense and Marine

44A0131-20-0/2/6

0

44A7620-20-9/5-9

44A7620-20-9/5-9

TE Connectivity Aerospace Defense and Marine

THERMOCOUPLE CABLE

0

55PC1244-24-MSL4-9CS3071

55PC1244-24-MSL4-9CS3071

TE Connectivity Aerospace Defense and Marine

55PC1244-24-MSL4-9CS3071

0

44AM1151-16-F917-9-1KF

44AM1151-16-F917-9-1KF

TE Connectivity Aerospace Defense and Marine

44AM1151-16-F917-9-1KF

0

55A4142-16-2/5/6/9-9

55A4142-16-2/5/6/9-9

TE Connectivity Aerospace Defense and Marine

55A4142-16-2/5/6/9-9

0

CTC-0039-20-9/5-9

CTC-0039-20-9/5-9

TE Connectivity Aerospace Defense and Marine

THERMOCOUPLE CABLE FEET

1040

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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