Multiple Conductor Cables

Part Number	Description / PDF	Quantity
6402611 SAB North America	CABLE 2COND 24AWG PUR SHLD 1=1FT	2718
35781204 SAB North America	CABLE 4COND 12AWG BLK SHLD 1=1FT	9915
95551612 SAB North America	CABLE 12COND 16 AWG BLACK 1=1FT	18588
93331409 SAB North America	CABLE 9COND 14 AWG BLACK 1=1FT	3055
7840401 SAB North America	CABLE 4COND 26AWG GRY SHLD 1=1FT	1214
3450434 SAB North America	MULTI-PAIR 8COND 22AWG GRY 1=1FT	1514
3150480 SAB North America	CABLE 4COND 18AWG GRY SHLD 1=1FT	6167
2611807 SAB North America	CABLE 7COND 18 AWG GRAY 1=1FT	2510
2611603 SAB North America	CABLE 3COND 16 AWG GRAY 1=1FT	1808
1271605 SAB North America	CABLE 5COND 16 AWG BROWN 1=1FT	275
2042002 SAB North America	CABLE 2COND 20 AWG GRAY 1=1FT	36652
35690204 SAB North America	CABLE 6COND 2AWG/14AWG BLK 1=1FT	1144
93340404 SAB North America	CABLE 4COND 4AWG BLK SHLD 1=1FT	1156
93331618 SAB North America	CABLE 18COND 16 AWG BLACK 1=1FT	1301
95561812 SAB North America	CABLE 12COND 18AWG BLK SHD 1=1FT	724
2591005 SAB North America	CABLE 5COND 10AWG GRY SHLD 1=1FT	10342
95551804 SAB North America	CABLE 4COND 18 AWG BLACK 1=1FT	37130
7521404 SAB North America	CABLE 4COND 14 AWG BLACK 1=1FT	6135
93330804 SAB North America	CABLE 4COND 8 AWG BLACK 1=1FT	2510
7872404 SAB North America	MULTI-PAIR 8COND 24AWG GRY 1=1FT	2094

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.