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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
5131475E.2.5R

5131475E.2.5R

General Cable

CABLE CAT5E 8COND 24AWG 2500'

0
CF240.03.14

CF240.03.14

Igus, Inc.

DATA CABLE, FLEX 10X OD, 1=1FT

5000
78093 SL005

78093 SL005

Alpha Wire

MULTI-PAIR 6COND 20AWG 100'

4
6305 SL002

6305 SL002

Alpha Wire

CABLE 5COND 24AWG SHLD 500'

1
9990 060500

9990 060500

Belden

CABLE 3PR IND SHLD 24AWG 500'

2
45126 BK199

45126 BK199

MULT-PAIR 12COND 22AWG BLK FEET

1700
M3234 SL001

M3234 SL001

Alpha Wire

CABLE 4COND 20AWG SHLD 1000'

0
CF9.07.07

CF9.07.07

Igus, Inc.

CONTROL, 5X OD FLEX RATED, 1=1FT

5000
1553210007

1553210007

Woodhead - Molex

CABLE (4G 4) WSOR OR SH D12.2 -S

0
75032 GR001

75032 GR001

CAT5E2PRAWG22STRANDEDSF/UTP FEET

9705
CF113.033.D

CF113.033.D

Igus, Inc.

MEASURING SYS CABLE, FLEX, 1=1FT

5000
45153 BK005

45153 BK005

Alpha Wire

CABLE 3 COND 20AWG BLACK 100'

16
86060040

86060040

Interpower

NORTH AMERICAN 3X12 SJT

25000
1553210005

1553210005

Woodhead - Molex

CABLE (4G 2.5) WSOR OR SH D10.6

0
CF211.015

CF211.015

Igus, Inc.

MEASURING SYS CABLE, FLEX, 1=1FT

5000
45122 BK001

45122 BK001

Alpha Wire

CABLE 2 PAIR 22AWG BLACK 1000'

5
3469C SL002

3469C SL002

Alpha Wire

CABLE 9COND 28AWG SHLD 500'

0
CR5.30.07

CR5.30.07

General Cable

CABLE CAT5E 8COND 24AWG 1000'

1
93331403

93331403

SAB North America

CABLE 3COND 14 AWG BLACK 1=1FT

70685
5058C SL001

5058C SL001

Alpha Wire

CABLE 8COND 20AWG SLATE 1000'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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