Spiral Wrap, Expandable Sleeving

Image Part Number Description / PDF Quantity Rfq
SE125PFR-TR8

SE125PFR-TR8

Panduit Corporation

SLEEVING 1-1/4" X 200' GRAY/WHT

0

T75T-X

T75T-X

Panduit Corporation

SPIRAL WRAP 3/4" X 10' NATURAL

1299

T75FR-TY

T75FR-TY

Panduit Corporation

SPIRAL WRAP 3/4" X 200' WHITE

8

T50NZFR-C20

T50NZFR-C20

Panduit Corporation

SPIRAL WRAP 1/2" X 100' BLACK

0

SE50P-CR8

SE50P-CR8

Panduit Corporation

SLEEVING 1/2" X 100' GRAY

1038

T38T-L

T38T-L

Panduit Corporation

SPIRAL WRAP 3/8" X 50' NATURAL

484

T19N-C0

T19N-C0

Panduit Corporation

SPIRAL WRAP 0.188" X 100' BLACK

0

SE25PSFR-TR0

SE25PSFR-TR0

Panduit Corporation

SLEEVING 1/4" X 200' BLACK/WHITE

310

PW50F-T4

PW50F-T4

Panduit Corporation

SLIT WRAP 1/2" X 200' YELLOW

1

T12N-D

T12N-D

Panduit Corporation

SPIRAL WRAP 1/8" X 500' NATURAL

24

SE25P-MR10

SE25P-MR10

Panduit Corporation

SLEEVING 1/4" X 1000' WHITE

0

SE175P-TR0

SE175P-TR0

Panduit Corporation

SLEEVING 1-3/4" X 200' BLACK

1

SE38P-TR8

SE38P-TR8

Panduit Corporation

SLEEVING 3/8" X 200' GRAY

26

SE125P-LR8

SE125P-LR8

Panduit Corporation

SLEEVING 1-1/4" X 50' GRAY

32

T25F-C6

T25F-C6

Panduit Corporation

SPIRAL WRAP 1/4" X 100' BLUE

1

PW75F-C3

PW75F-C3

Panduit Corporation

SLIT WRAP 3/4" X 100' ORANGE

2102

PW150FR-L20Y

PW150FR-L20Y

Panduit Corporation

SLIT WRAP 1.5" X 50' BLACK

1

T75F-T

T75F-T

Panduit Corporation

SPIRAL WRAP 3/4" X 200' NATURAL

2

SE50PFR-DR10

SE50PFR-DR10

Panduit Corporation

SLEEVING 1/2" X 500' WHITE

16

T38NZFR-C20

T38NZFR-C20

Panduit Corporation

SPIRAL WRAP 3/8" X 100' BLACK

0

Spiral Wrap, Expandable Sleeving

Expandable sleeving and spiral wrap are cable management solutions designed to organize, protect, and route wires and cables in diverse environments. These products are engineered from braided or spiral-cut materials that allow radial expansion for easy installation over existing cable runs. Their importance in modern technology stems from the need to maintain signal integrity, reduce electromagnetic interference (EMI), and enhance system longevity in complex electrical systems.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Spiral WrapLow-cost, flexible, self-bonding edgesOffice equipment cable bundling
High-Density Braided SleevingEnhanced mechanical protection, EMI shieldingIndustrial automation control cabinets
High-Temperature Resistant SleevingContinuous use up to 260 C, flame retardantAutomotive engine compartment wiring
Splitable Expandable SleevingLongitudinal slit for cable retrofittingAerospace avionics maintenance
Conductive EMI Shielding SleevingEmbedded metal fibers for grounding capabilityMedical imaging equipment cable protection

3. Structure and Composition

Typical products feature a tubular structure created through either:

  • Spiral Weaving: Continuous filament yarns (PET, nylon, or PTFE-coated fiberglass) interlocked in a helical pattern
  • Expansion Technology: Laser-cut or slit tubes with memory retention for diameter adaptability (50-300% expansion range)
  • Specialty Coatings: Options include UV-resistant jackets, halogen-free flame retardants, and conductive polymer layers

4. Key Technical Parameters

ParameterImportanceTypical Range
Inner Diameter RangeDetermines cable bundle compatibility3-150mm
Temperature ResistanceDefines operational environment limits-55 C to +260 C
Tensile StrengthResistance to mechanical stress50-500N
Expansion RatioInstallation flexibility indicator150-400%
Flame RetardancySafety compliance measureUL94 V-0/V-2

5. Application Areas

Primary industries include:

  • Industrial automation (PLC control systems)
  • Automotive manufacturing (hybrid vehicle high-voltage cabling)
  • Aerospace (flight control system wiring)
  • Telecommunications (data center cable routing)
  • Renewable energy (wind turbine nacelle cable protection)

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
HellermannTytonFixfox spiral wrapIndustrial cable bundling solutions
3MScotch Super 33+ sleevingHigh-voltage insulation systems
Alpha WireExpandable Split SleevingMachine tool cable protection
TE ConnectivityRaychem expandable tubingAerospace qualified materials

7. Selection Recommendations

Key considerations include:

  • Material compatibility with operating environment (e.g., automotive coolants)
  • Dynamic load requirements (flexing applications require 100% expansion capacity)
  • EMI shielding effectiveness (100-1000MHz range protection needed for medical devices)
  • Fire safety compliance (EN 45545-2 for rail transport applications)

Case Study: In robotic welding cells, stainless steel reinforced sleeving with IP67 rating extends cable life by 300% compared to standard PVC alternatives.

8. Industry Trends

Emerging developments include:

  • Nano-coated materials for self-cleaning surfaces in outdoor deployments
  • 4D-printed smart sleeving with temperature-responsive expansion properties
  • Recycled polymer content increasing to meet RoHS 3 compliance requirements
  • Integration with IoT sensors for real-time cable health monitoring
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