Solder Sleeve

Image Part Number Description / PDF Quantity Rfq
B-040-26-N

B-040-26-N

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-PIN 0.175" BLU

1037

CWT-9003

CWT-9003

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.180" CLR

5137

B-155-11-S

B-155-11-S

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.425/0.453"

0

B-155-09

B-155-09

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.343/0.362"

700

SO63-2-55-20-90

SO63-2-55-20-90

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.105/0.145"

598

SO63-1-01

SO63-1-01

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.075/0.105"

774

S02-10-R

S02-10-R

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

1024

665143-000

665143-000

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.075/0.105"

1360

S02-12-R

S02-12-R

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.105/0.145"

1226

SO63-5-01CS2720

SO63-5-01CS2720

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

0

S200-4-00

S200-4-00

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.235/0.255"

209

ST63-3-55-20-0

ST63-3-55-20-0

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

0

S200-5-01-100HN

S200-5-01-100HN

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

0

S02-10-R-6

S02-10-R-6

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.275/0.3"

0

S02-08-R-90-120CS2811

S02-08-R-90-120CS2811

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.17"/0.2"

0

9-1197912-3

9-1197912-3

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.235/0.255"

0

7-1190906-7

7-1190906-7

TE Connectivity Raychem Cable Protection

SLD SLV WIRE-WIR/PIN 0.026/0.07"

0

ST18-4-00

ST18-4-00

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.235/0.255"

0

SO63-4-00CS2567

SO63-4-00CS2567

TE Connectivity Raychem Cable Protection

SLDR SLV WIRE-WIRE 0.235/0.255"

0

B-053-70-03

B-053-70-03

TE Connectivity Raychem Cable Protection

SLDR SLEEVE WIRE-WIRE 0.23/0.26"

0

Solder Sleeve

1. Overview

Solder sleeves are specialized heat-shrinkable connectors integrating solder rings for wire termination. They enable simultaneous mechanical reinforcement, environmental sealing, and electrical connectivity through thermal activation. These components play critical roles in aerospace, automotive, and telecommunications sectors by ensuring reliable wire junctions under harsh conditions.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard Solder SleeveSingle-layer polyolefin with tin-lead solder ringGeneral electronics assembly
High-Temperature SleeveFluoropolymer base with silver-bearing solderAutomotive engine compartments
Double-Wall SleeveAdhesive-lined outer layer + solder coreMarine cable sealing
Military-Grade SleeveExpanded PTFE with MIL-spec solder alloyAerospace avionics

3. Structure & Composition

Typical construction includes: - Outer layer: Cross-linked polyolefin (2:1 shrink ratio) - Intermediate adhesive layer (when specified): Thermoplastic adhesive - Inner solder ring: Pre-formed annular solder alloy (Sn96Ag4 or Sn63Pb37) - Reinforcement braid: Optional fiberglass or aramid fibers

4. Key Technical Specifications

ParameterSignificance
Shrink Temperature125-200 C operating range affecting installation efficiency
Working Temperature-55 C to +150 C stability for environmental reliability
Solder Alloy TypeDetermines melting point and mechanical strength (RoHS compliance critical)
Material ResistanceUL94 V-0 flammability rating standard
Dielectric StrengthMinimum 15kV/mm for insulation safety

5. Application Fields

Primary industries include: - Automotive: CAN bus harnesses - Aerospace: Flight control system wiring - Telecommunications: 5G base station cable assemblies - Consumer Electronics: USB Type-C connector reinforcement - Industrial Automation: Sensor/actuator connection protection

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
3MSCS-250 Solder Seal Sleeve
TE ConnectivityHeat Shrink Solder Sleeve HST
HellermannTytonPowerlok Solder Connectors
Sumitomo ElectricEXCEP solder sleeve series

7. Selection Guidelines

Key selection factors: - Conductor gauge compatibility (AWG/mm matching) - Environmental exposure classification (IP rating requirements) - Tooling compatibility (heat gun vs reflow oven) - Regulatory compliance (REACH/Conflict Minerals) - Cost/performance balance (standard vs specialty alloys)

8. Industry Trends

Emerging developments include: - Lead-free solder alternatives (SAC305 alloys) - Smart sleeves with embedded temperature sensors - UV-resistant materials for outdoor applications - Miniaturization for micro-coaxial cable assemblies - Automated soldering integration with robotic systems

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