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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UTPSP4MYLY

UTPSP4MYLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, YELLOW

0
UTP28CH4OR

UTP28CH4OR

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTPCH14MGRY

UTPCH14MGRY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 45.93'

15
N002-005-GY

N002-005-GY

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 5'

11213
NPC-6103

NPC-6103

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 3'

2176
DK-1611-007/WH

DK-1611-007/WH

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 7'

0
MP-6ARJ45SNNG-040

MP-6ARJ45SNNG-040

Storage & Server IO (Amphenol ICC)

CABLE MOD 8P8C PLUG TO PLUG 40'

77
UTPSP3GRY

UTPSP3GRY

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 3'

40310
UTP6ASD80BL

UTP6ASD80BL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP6ASD42BL

UTP6ASD42BL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
STP6X5.5MVL

STP6X5.5MVL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 18.04'

12
AMJF0808-1500-BNB-24

AMJF0808-1500-BNB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 49.21'

0
CS6A-09F-YLW

CS6A-09F-YLW

Unirise USA

CLEARFIT 28AWG CAT6A PATCH 9FT

236
67PAD-030-K

67PAD-030-K

Stewart Connector

CABLE MOD IP67 RJ45 IP20 FTP 3M

10
UTPSP19YLY

UTPSP19YLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, YELLOW

0
CAT5E PVC-020FT

CAT5E PVC-020FT

Igus, Inc.

CAT5E RJ45,PVC, FLEX RATED-20 FT

100
UTP6ASD17BL

UTP6ASD17BL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
BC-5UG005F

BC-5UG005F

Bel

CABLE MOD 8P8C PLUG TO PLUG 5'

145
AMJE0909-0030-GYB-24

AMJE0909-0030-GYB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 0.98'

160300
AT-S-26-8/8/S-14/R

AT-S-26-8/8/S-14/R

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 14'

133

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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