Circular Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
1005270500

1005270500

Weidmuller

CBL FMALE RA TO MALE 4POS 16.4'

9

9457611000

9457611000

Weidmuller

CBL MALE TO WIRE LEAD 5POS 32.8'

15

1906261000

1906261000

Weidmuller

CBL MALE RA TO WIRE LD 4P 32.8'

6

9457730060

9457730060

Weidmuller

CBL FMALE TO WIRE LEAD 4P 1.97'

20

1010850100

1010850100

Weidmuller

CBL ASSY 4POS MALE TO ML SHD 10M

5

1808970500

1808970500

Weidmuller

CBL FMALE RA TO WIRE 4POS 16.4'

14

1309940100

1309940100

Weidmuller

CBL ASSY 4POS FEMALE TO FML 10M

5

9457270100

9457270100

Weidmuller

CBL FMALE RA TO MALE 5POS 3.28'

5

9457690200

9457690200

Weidmuller

CBL FMALE RA TO WIRE 5POS 6.56'

19

9457800500

9457800500

Weidmuller

CBL FMALE RA TO WIRE 4POS 16.4'

11

1059470300

1059470300

Weidmuller

CBL ASSEMBLY 3POS MALE TO FML 3M

6

1108890150

1108890150

Weidmuller

CBL FMALE RA TO MALE 5POS 4.92'

0

9457910500

9457910500

Weidmuller

CBL FMALE TO WIRE LEAD 5P 16.4'

111

1883460300

1883460300

Weidmuller

CBL ASSEMBLY 8POS F TO WIRE 3M

9

9456660300

9456660300

Weidmuller

CBL FMALE TO MALE 4POS 9.84'

14

1925631000

1925631000

Weidmuller

CBL FMALE RA TO WIRE 4POS 32.8'

20

1309860050

1309860050

Weidmuller

CBL ASSEMBLY 4POS F TO WIRE 5M

5

1906260500

1906260500

Weidmuller

CBL MALE RA TO WIRE LD 4P 16.4'

24

9457790300

9457790300

Weidmuller

CBL FMALE RA TO MALE 4POS 9.84'

2

1865870150

1865870150

Weidmuller

CBL FMALE TO WIRE LEAD 8P 4.92'

10

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Circular Push-Pull Quick-mating design with mechanical locking Industrial automation, medical devices
Circular Threaded Vibration-resistant threaded coupling Aerospace, military equipment
Waterproof Circular IP67+ sealing against liquids and dust Outdoor telecom equipment, underwater sensors
High-Density Circular Miniaturized contacts for compact designs Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

  • Conductors: Copper/aluminum for signal/power transmission
  • Insulation: PVC/TPE/PUR jackets for dielectric protection
  • Shielding: Braided copper or foil for EMI/RFI protection
  • Connector Housing: Metal/plastic shells with precision contacts
  • Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps) Determines power transmission capacity
Voltage Rating (Volts) Defines dielectric strength and safety margins
Contact Resistance (m ) Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C) Ensures reliability in extreme environments
Mating Cycles (1000-10,000) Indicates mechanical durability
IP Rating (IP65-IP68) Defines environmental protection level

5. Application Fields

Primary industries include:

  • Industrial Automation: PLCs, CNC machines, robotic arms
  • Telecommunications: 5G base stations, fiber optic enclosures
  • Medical Equipment: MRI scanners, patient monitoring systems
  • Aerospace: Avionics, flight control systems
  • Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity DEUTSCH DT Series circular connectors
Amphenol CIRCULAR C Series high-density connectors
Molex Circular Rast 55 series for industrial control
Delphi Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage profiles)
  • Environmental conditions (temperature, moisture, chemical exposure)
  • Mechanical demands (vibration, mating cycles, cable bend radius)
  • Space constraints (connector size and orientation)
  • Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

  • Miniaturization while maintaining high contact density
  • Integration of fiber optics and high-speed data transmission
  • Adoption of composite materials for weight reduction
  • Growing demand for waterproof connectors in outdoor IoT deployments
  • Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.

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