Circular Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
HSDSPZSPZ09-21

HSDSPZSPZ09-21

Connex (Amphenol RF)

CBL ASSY 4POS FEMALE TO FMALE 5'

0

1430462

1430462

Phoenix Contact

CBL FMALE TO WIRE LEAD 17P 1.64'

0

1456103

1456103

Phoenix Contact

CBL FMALE TO WIRE LEAD 6P 1.64'

23

21348083388005

21348083388005

HARTING

CBL FMALE RA TO MALE 4POS 1.64'

40

1200060572

1200060572

Woodhead - Molex

CBL ASSEMBLY 5POS M TO WIRE 10M

23

2273043-4

2273043-4

TE Connectivity AMP Connectors

CBL FMALE TO WIRE LEAD 3P 32.8'

25

1062210500

1062210500

Weidmuller

CBL FMALE RA TO MALE RA 5P 16.4'

222

21035962516

21035962516

HARTING

CBL ASSY 4POS F TO WIRE 0.3M

12

1300130203

1300130203

Woodhead - Molex

CBL MALE TO WIRE LEAD 3POS 1'

29

1425020

1425020

Phoenix Contact

CBL ASSY 5POS MALE TO FEMALE 3M

4

GW0400101 SL358

GW0400101 SL358

Alpha Wire

CBL FMALE RA TO WIRE 4POS 16.4'

25

BCC006C

BCC006C

Balluff

CONNECTION=M8X1-FEMALE, STRAIGHT

5

2-2322423-2

2-2322423-2

TE Connectivity AMP Connectors

CBL MALE RA TO MALE 8POS 37.7'

10

CCA-000-M02R231

CCA-000-M02R231

NorComp

CBL MALE RA TO MALE RA 8P 6.56'

8

TAA541B1411-002

TAA541B1411-002

TE Connectivity AMP Connectors

CBL ASSEMBLY 4POS M TO WIRE 1M

124

DR04GW101 SL359

DR04GW101 SL359

Alpha Wire

CBL FMALE RA TO MALE 4POS 32.8'

10

PXPPVC12FIM08ACL010PVC

PXPPVC12FIM08ACL010PVC

Bulgin

CBL MALE TO WIRE LEAD 8POS 3.28'

167

9457380150

9457380150

Weidmuller

CBL FMALE RA TO WIRE 4POS 4.92'

0

HSDSPZSPZ13-20

HSDSPZSPZ13-20

Connex (Amphenol RF)

CBL ASSY 4POS FEMALE TO FML 10'

0

21348500882010

21348500882010

HARTING

CBL FMALE TO WIRE LEAD 8P 3.28'

141

Circular Cable Assemblies

1. Overview

Circular Cable Assemblies are engineered interconnect solutions designed to transmit electrical signals or power through circular-shaped connectors. These assemblies combine multiple wires or cables terminated with circular connectors, ensuring reliable connectivity in demanding environments. Their importance spans across industries requiring robust, high-density, and high-performance connections, particularly in applications where space constraints and environmental resilience are critical.

2. Main Types and Functional Classification

Type Functional Features Application Examples
Circular Push-Pull Quick-mating design with mechanical locking Industrial automation, medical devices
Circular Threaded Vibration-resistant threaded coupling Aerospace, military equipment
Waterproof Circular IP67+ sealing against liquids and dust Outdoor telecom equipment, underwater sensors
High-Density Circular Miniaturized contacts for compact designs Avionics, robotics

3. Structure and Components

A typical circular cable assembly consists of:

  • Conductors: Copper/aluminum for signal/power transmission
  • Insulation: PVC/TPE/PUR jackets for dielectric protection
  • Shielding: Braided copper or foil for EMI/RFI protection
  • Connector Housing: Metal/plastic shells with precision contacts
  • Retention System: Latches, threads, or bayonet couplings

Modular designs allow customization with hybrid signal/power/RF configurations.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps) Determines power transmission capacity
Voltage Rating (Volts) Defines dielectric strength and safety margins
Contact Resistance (m ) Impacts signal integrity and power efficiency
Operating Temperature (-40 C to +125 C) Ensures reliability in extreme environments
Mating Cycles (1000-10,000) Indicates mechanical durability
IP Rating (IP65-IP68) Defines environmental protection level

5. Application Fields

Primary industries include:

  • Industrial Automation: PLCs, CNC machines, robotic arms
  • Telecommunications: 5G base stations, fiber optic enclosures
  • Medical Equipment: MRI scanners, patient monitoring systems
  • Aerospace: Avionics, flight control systems
  • Transportation: Rail signaling systems, EV charging stations

Case Study: In automotive manufacturing, circular assemblies enable high-vibration resistance connections in robotic welding cells operating 24/7.

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity DEUTSCH DT Series circular connectors
Amphenol CIRCULAR C Series high-density connectors
Molex Circular Rast 55 series for industrial control
Delphi Weatherproof automotive circular connectors

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage profiles)
  • Environmental conditions (temperature, moisture, chemical exposure)
  • Mechanical demands (vibration, mating cycles, cable bend radius)
  • Space constraints (connector size and orientation)
  • Industry-specific certifications (e.g., MIL-STD, UL, RoHS)

Recommend verifying compatibility with existing infrastructure and performing thermal cycling tests for critical applications.

8. Industry Trends

Emerging developments include:

  • Miniaturization while maintaining high contact density
  • Integration of fiber optics and high-speed data transmission
  • Adoption of composite materials for weight reduction
  • Growing demand for waterproof connectors in outdoor IoT deployments
  • Standardization of hybrid power/signal interfaces in EV charging

Market forecasts predict 8.2% CAGR through 2027 driven by industrial IoT and 5G infrastructure investments.

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