Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-01244

10-01244

Tensility International Corporation

CBL M R/A 2.1MM 6' 18AWG WHT

0

10-03350

10-03350

Tensility International Corporation

CBL ASSEM STR PLUG 2.5MM 18AWG

214

10-02750

10-02750

Tensility International Corporation

SPLITTER 3.5X1.35MM F TO X3 M

480

CA-2212

CA-2212

Tensility International Corporation

CABLE ASSY 5.5X2.5MM M/F R/A 6'

2737

172-0014

172-0014

MPD (Memory Protection Devices)

PLUG DC MOLD 24AWG STR 2.5MM 6'

300300

10-02488

10-02488

Tensility International Corporation

CBL ASSY M 5.5X2.1MM 6' 24AWG

0

10-00110

10-00110

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/M 2M SHLD

408

10-02934

10-02934

Tensility International Corporation

CBL TWIST LOCK 5.5X2.1MM PLUG

106

327

327

Adafruit

2.1MM FEMALE/MALE BARREL JACK EX

272

10-03866

10-03866

Tensility International Corporation

JACK PNL MNT 3.5X1.35MM W/LEADS

490

10-02981

10-02981

Tensility International Corporation

CBL TWST LCK 5.5X2.5MM PNL MNT

470

CA-2223

CA-2223

Tensility International Corporation

CABLE ASSY STR 2.5MM TWIST 6'

2410

10-02762

10-02762

Tensility International Corporation

SPLITTER 5.5X2.5MM F TO X3 M

0

10-01096

10-01096

Tensility International Corporation

CBL ASSY F STR 2.1MM 3' 18AWG

1629

10-02742

10-02742

Tensility International Corporation

SPLITTER 5.5X2.1MM M TO X4 F

0

CA-2214

CA-2214

Tensility International Corporation

CABLE ASSY 1.35MM X 3.5MM M/F 6'

510

10-02230

10-02230

Tensility International Corporation

CBL ASSEM STR PLUG 1.35MM 24AWG

452

10-01775

10-01775

Tensility International Corporation

CBL ASSY STR PLUG 2.5MM 6' 18AWG

2071

10-02242

10-02242

Tensility International Corporation

CBL ASSEM STR JACK 2.5MM 24AWG

0

10-01077

10-01077

Tensility International Corporation

CBL ASSY M R/A-F 2.5MM 3' 18AWG

758

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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