Barrel - Power Cables

Image Part Number Description / PDF Quantity Rfq
10-01116

10-01116

Tensility International Corporation

CBL ASSY F STR 1.7MM 3' 24AWG

0

10-01099

10-01099

Tensility International Corporation

CBL ASSY F STR 1.35MM 3' 24AWG

285

10-02571

10-02571

Tensility International Corporation

CBL M 2.1MM-RA M 2.1MM 6' 18AWG

0

10-02959

10-02959

Tensility International Corporation

CBL ASSY 5.5X2.1MM PLUG 24AWG 6'

175

10-01069

10-01069

Tensility International Corporation

CBL ASSY M-F 2.1MM 6' 18 AWG

1605

10-01071

10-01071

Tensility International Corporation

CBL ASSY M R/A 1.7MM 6' 24 AWG

627

10-02533

10-02533

Tensility International Corporation

CBL ASSY RA M-F 4.75X1.7 6'

0

10-02764

10-02764

Tensility International Corporation

SPLITTER 5.5X2.5MM M TO X2 F

0

10-03367

10-03367

Tensility International Corporation

CBL ASSEM R/A PLUG 2.5MM 16AWG

0

CA-2216

CA-2216

Tensility International Corporation

CABLE ASSY 5.5X2.1MM M/F 3'

3354

10-02791

10-02791

Tensility International Corporation

SPLITTER 3.5X1.35MM M TO X2 M

0

10-02504

10-02504

Tensility International Corporation

CBL ASSY 3.5MM R/A PLUG 6' 24AWG

679

10-02517

10-02517

Tensility International Corporation

CBL ASSY 6.5X3MM STR JACK 6'

0

CA767K07984

CA767K07984

Switchcraft / Conxall

2M PWR CBL STRAIGHT 2.1MM LOCKIN

68

10-02512

10-02512

Tensility International Corporation

CBL ASSY F 6.5X3MM 6' 24AWG

0

CA-3713

CA-3713

Tensility International Corporation

CABLE ASSY 2.1X2.5MM M/M R/A

0

10-02786

10-02786

Tensility International Corporation

SPLITTER 3.5X1.35MM F TO X3 M

0

CCP6186FSILI-SR(R)

CCP6186FSILI-SR(R)

GlobTek, Inc.

CBL ASSY 2.1MM PLUG-CBL RND 6'

458

10-01255

10-01255

Tensility International Corporation

CBL M R/A-F 2.5MM 6' 18AWG WHT

0

10-03364

10-03364

Tensility International Corporation

CBL ASSEM 2.1MM R/A M-F 18AWG

236

Barrel - Power Cables

1. Overview

Barrel power cables are cylindrical connectors primarily used for delivering DC power to electronic devices. Featuring a concentric conducting surface design, they provide reliable electrical connections while maintaining mechanical stability. These cables play a critical role in modern electronics by enabling efficient power transmission for consumer, industrial, and specialized equipment.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Standard BarrelBasic DC power delivery, 2.1-5.5mm diameter variationsLaptops, routers, consumer electronics
High-Current BarrelEnhanced contact area for >5A applicationsIndustrial machinery, 3D printers
Locking BarrelMechanical locking mechanism for vibration resistanceMedical equipment, aerospace systems
Waterproof BarrelIP67-rated sealing for outdoor/harsh environmentsOutdoor LED displays, construction equipment

3. Structure & Composition

Typical construction includes: - Central copper conductor (4-18 AWG) with tin/silver plating - High-density polyethylene (HDPE) insulation layer - Braided shielding (aluminum/mylar) for EMI protection - Durable PVC/TPU outer jacket - Precision-machined brass contacts with gold/nickel plating The barrel shell maintains concentricity within 0.02mm tolerance.

4. Key Technical Specifications

ParameterValue RangeSignificance
Voltage Rating12-48V DCDetermines power delivery capacity
Current Capacity1-15AAffects thermal performance
Contact Resistance 5m Impacts power efficiency
Temperature Range-40 C to +105 CDefines operational limits
Durability5,000-10,000 mating cyclesDetermines service life

5. Application Fields

Major application areas include: - Consumer Electronics: Notebook adapters, gaming consoles - Industrial Automation: CNC machines, robotics - Medical Devices: Diagnostic equipment, infusion pumps - Telecommunications: Network routers, base stations - Automotive: EV charging systems, infotainment units

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
AmphenolDCB Series15A rating, military-grade durability
TE ConnectivityPower Barrel 703Hybrid power/data transmission
MolexMini-Fit Jr.Compact 4.0mm design
Bel FusePWR-BLKIntegrated fuse protection

7. Selection Guidelines

Key selection criteria: - Match voltage/current requirements with safety margins - Consider environmental factors (temperature, moisture) - Verify mechanical compatibility (diameter/plug depth) - Assess EMI shielding needs - Prioritize connectors with IP ratings for harsh environments - Confirm compliance with RoHS, REACH, and UL standards

8. Industry Trends

Emerging trends include: - Miniaturization (sub-3mm barrel diameters) - Increased power density (>20A capabilities) - Integration of smart power management - Adoption of eco-friendly halogen-free materials - Standardization of quick-lock mechanisms

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