Rack Thermal Management

Image Part Number Description / PDF Quantity Rfq
SRFANTRAY9

SRFANTRAY9

Tripp Lite

FAN TRAY FOR 19 IN. RACKS - 1U,

63

PF6600AT12LG

PF6600AT12LG

Hammond Manufacturing

FILTER FAN GRAY

0

PF67000T12LG460

PF67000T12LG460

Hammond Manufacturing

FILTER FAN GRAY

0

XF10230

XF10230

Hammond Manufacturing

FILTERED FAN BOXES 560CFM 230V

0

PF6700AT12LG

PF6700AT12LG

Hammond Manufacturing

FILTER FAN GRAY

0

PF43000T12LG230

PF43000T12LG230

Hammond Manufacturing

FAN EXHAUST 230V 39W LT GRAY

0

PWS7102A230N4LG

PWS7102A230N4LG

Hammond Manufacturing

AIR/WATER HEAT EXCHANGER

0

DTS3581A460N4SS

DTS3581A460N4SS

Hammond Manufacturing

CLIMATE CONTROL 16-18000BTU

0

DTS3541A230LG

DTS3541A230LG

Hammond Manufacturing

CLIMATE CONTROL 16-18000BTU

0

PF67000T12LG

PF67000T12LG

Hammond Manufacturing

FAN EXHAUST 115V 95W LT GRAY

0

PF22000T12LG230

PF22000T12LG230

Hammond Manufacturing

FAN EXHAUST 230V 18W LT GRAY

0

SRFANTRAY6

SRFANTRAY6

Tripp Lite

FAN TRAY FOR 19 IN. RACKS - 1U,

72

HEX080PD

HEX080PD

Delta Electronics / Fans

CABINET HEAT EXCHANGER

1

PF6600AT12BK230

PF6600AT12BK230

Hammond Manufacturing

FILTER FAN BLACK

0

PF32000T12LG24

PF32000T12LG24

Hammond Manufacturing

FAN EXHAUST 24V 5W LT GRAY

0

PF43000T12BK230

PF43000T12BK230

Hammond Manufacturing

FAN EXHAUST 230V 39W BLACK

0

DTS3541A460LG

DTS3541A460LG

Hammond Manufacturing

CLIMATE CONTROL 16-18000BTU

0

PF65000T12LG

PF65000T12LG

Hammond Manufacturing

FAN EXHAUST 115V 90W LT GRAY

0

PF65000T12BK230

PF65000T12BK230

Hammond Manufacturing

FAN EXHAUST 230V 150W BLACK

0

PTF61000LG230

PTF61000LG230

Hammond Manufacturing

FAN FILTER 230V 150W LT GRAY

0

Rack Thermal Management

1. Overview

Rack Thermal Management (RTM) refers to systems and solutions designed to control temperature and airflow within IT equipment enclosures. It ensures optimal operating conditions for servers, networking devices, and industrial hardware by preventing overheating and maintaining energy efficiency. With increasing data processing demands, RTM has become critical for reliability, energy conservation, and operational cost reduction in modern infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Active Cooling SystemsForced air circulation via fans/blowers with adjustable speed controlData centers, telecom cabinets
Passive Cooling SystemsThermal conduction through heat sinks or phase-change materialsOutdoor cabinets, industrial control panels
Liquid Cooling SystemsDirect/indirect liquid heat exchange (water/glycol or dielectric fluids)HPC clusters, 5G base stations
Smart Ventilation UnitsDynamic airflow management with temperature/humidity sensorsEdge computing installations
Hot/Cold Aisle ContainmentPhysical barriers to separate airflow pathsEnterprise server rooms

3. Structure and Components

Typical RTM systems consist of: - Metal Enclosure: Steel/aluminum frame with ventilation grilles - Thermal Components: Variable-speed fans, heat exchangers, thermoelectric coolers - Control System: Microprocessor-based controllers with IoT connectivity - Sensors: Temperature, humidity, and pressure monitoring modules - Power Supply: Redundant AC/DC power interfaces with surge protection

4. Key Technical Specifications

ParameterTypical RangeImportance
Cooling Capacity1-20 kW/rackDetermines maximum heat dissipation capability
Noise Level25-60 dBAAffects working environment comfort
Energy Efficiency Ratio (EER)0.8-2.5Measures power consumption vs. cooling performance
Temperature Control Accuracy 0.5 CEnsures stable operating conditions
IP RatingIP20-IP54Defines protection against dust and water ingress

5. Application Fields

Major industries include:

  • IT Data Centers (server racks, storage systems)
  • Telecommunications (5G NR base stations, core routers)
  • Industrial Automation (PLC control cabinets)
  • Healthcare (MRI machine enclosures)
  • Transportation (railway signaling equipment)

Case Study: A hyperscale data center in Singapore improved cooling efficiency by 35% through hot aisle containment implementation.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
Schneider ElectricInRow Cooling SystemModular design with 7kW capacity
Emerson Network PowerLiebert XD SeriesDirect expansion cooling with EC fans
Stulz GmbHAir Control SystemFree cooling integration capability
HuaweiNetEco Thermal ManagementAI-powered temperature optimization

7. Selection Guidelines

Key considerations:

  • Calculate heat load density (kW/rack)
  • Verify rack dimensions and airflow patterns
  • Assess energy efficiency requirements
  • Ensure compatibility with existing infrastructure
  • Evaluate smart monitoring capabilities

8. Industry Trends

Emerging developments:

  • Adoption of immersion cooling for >15kW/rack densities
  • Integration with AI-based thermal modeling
  • Rise of modular, scalable cooling solutions
  • Increased focus on green refrigerants and energy recovery
  • Growth of edge computing thermal management solutions
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